Fast cargo securing - VarioSolutions · VarioSAVE is an innovative cargo securing system for form-fi t securing of the truck loading. Certifi ed by TÜV Nord in accordance with VDI2700, - [PDF Document] (2023)

F a s t c a r g o s e c u r i n g

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www.VarioSAVE.de2 3

Complicated billsThe correct cargo securing can be calculatedmathematically. However, this is often com-plicated andtime-consuming. It also often leads to an over- orunder-dimensioning of the cargo securing.

“The more, the better”?Complex loading units promote theerrone-ous belief of “the more, the better”. Howev-er,time-consuming cargo securing does not automatically mean maximumsafety.

Safety checks Checks and discussions about cargo secur-ing costyou time, even if everything works out in the end.

Travel interruptionsEven a well secured loading can slip whencornering or braking. One more reason to check the loading duringthe travel.

Risk of accidentIf the loading slips, the risk of an accidentincreases – both during the journey and during loading, unloadingand intermediate loading.

Low qualityExtensive and complex fi xing measures do not fulfi ltheir purpose if the quality is not correct.

Lost loading areaIf too few lashing points are available, muchloading space is lost with mixed loads, as certain tensioning pathsand angles must be observed.

Problems in the transport sector

Goals

Safety

Competing goals in the transport industry

Speed

Optimisation approaches

• Re-think fi xing situation, especially for long, stackedproducts

• Search for simpler and faster back-up options• Reduce thetiming of checks during the travel

• Make better use of the loading area by, for example • Morelashing points • Shorter distances between securing technology andgoods

• Reduce the risk of injury by optimising the loadingarrangement so that nothing slips, for example, even during partialunloadings

• Simple interpretation of necessary safety measures for thedriver• Simplify wear part replacement and checking

Time saving

Flexibility

Acceptance

SAFE

TY

Risk of wearFixing material is subject to high wear and musttherefore be checked and exchanged regularly.

4 5

Safety PlusTime saving

Increase in fl exibility

• Very simple principle, therefore fewer securing errors

• Reduced risk of injury for example, due to shiftingloading

• Drastic reduction of wearing out cargo securing equipment

• Reduced training eff ort• Certifi ed product quality

• Amortisation period less than one year, depending on transportsituation

• Signifi cant time savings during initial loading, partialloading and unloading

• Hardly any re-loading for partial loadings• Certifi ed safetyreduces problems

on police checks• Fewer wear parts and thus less checking effort

• Optimised area utilisation thanks to a wide range of form-fi tcargo securing options over the entire loading area

• Ideal also for mixed loadings• Lashing points in abundance•Higher strengths and thus higher volume weights• Form-fi t andforce-fi t load securing possible

at the same time• Simple securing of unusual shapes• Gentletransport even of sensitive goods

Highest quality for maximum safety

VarioSAVE is an innovative cargo securing system for form-fi tsecuring of the truck loading.Certifi ed by TÜV Nord in accordancewith VDI2700, DIN-EN 12195 and 12640, it guarantees the vehiclemanufacturer maximum loading safety.

VarioSAVE products are manufactured exclusively in Germany.State-of-the-art 3D software, high-precision CNC technology andautomated welding ensure the highest quality. Valuable time issaved every loading operation, as the load does not have to bemoved and re-tied several times. Complex calculations of optimalsafety are a thing of the past. Safety and fl exibility areincreased because cargo securing with VarioSAVE is quick, easy andcan be applied without any previous knowledge.

High acceptance Several hundred vehicles equipped with VarioSAVEare proof of the high acceptance of the system among drivers.

Certifi ed safetyThis is an important prerequisite for reducingdown times during checks.

VarioSAVE are proof of the high acceptance

Maximum qualityRobustly designed, almost wear-free components.Quality made in Germany. Reduced risk

The risk of slipping loading is considerably reduced in the caseof partial loadings.

Produce form-fi tThis avoids gaps in the load, especially withmixed loadings.

Maximum fl exibilityMore lashing points can hardly be achieved.Flexibility, especially with mixed loadings, is signifi cantlyincreased.

Flexibility

SafetyTim

esav

ing

Higher loadComponents integrated into the vehicle body enablehigh load absorption and higher volume weights.

Transport situationDepending on the transport situation, thereis an amortisation of less than one year – after which money isearned in cash terms!

VarioSAVE in use:

F a s t c a r g o s e c u r i n g

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“Our savings reach 20,000 euros a year.”

“ We save approximately 30 minutes loading time pervehicle.”

Gunter Frick, Managing Partner, Friedrich Kicherer GmbH &Co. KG in Ellwangen, Germany

Ewald Heimann, Operations Manager, G. ELSINGHORST Stahl undTechnik GmbH in Bocholt

G. ELSINGHORST Stahl und Technik GmbH in Bocholt, Germany

VarioSAVE enables form-fit loading on several levels. Additionallashing equipment is rarely required. The resulting time savingsinspire many of our customers: “We save approximately 30 minloading time per vehicle when pre-loading our delivery vehicles inthe evening”, says Ewald Heimann, Operations Manager of G.ELSINGHORST Stahl und Technik GmbH in Bocholt, one of the firstVarioSAVE customers in Germany with over 20 vehicles.

The use of VarioSAVE for mixed loadings in regional suppliertransport is particularly efficient. “Ten minutes of cargo securingtime at each unload-ing point at the customer‘s site can thus bedefinitely saved. With four to six unloading points a day, thissaves up to five hours of cargo securing time per week andvehicle”, Heimann continues.

Friedrich Kicherer GmbH & Co. KG in Ellwangen, Germany

As one of the largest medium-sized steel traders in Germany,Friedrich Kicherer GmbH & Co KG has received five trailersspecially developed by Elting. These are each equipped with 16VarioSAVE trusses and anti-slip beams.

Thanks to efficient cargo securing, “10 to 15 minutes can besaved per unloading point”, states Gunter Frick, Managing Partnerof Kicherer KG. Projected over the year, this is “a saving of20,000 euros”.

Fast and safe: VarioSAVE

Perfect workflow: Loading and unloading with VarioSAVE

Loadings per day 1 1 1 2 2 2 3 3 3

Savings per 10 15 20 10 15 20 10 15 20 loading in minutes

No. of unloading points 1 5 5 2 5 5 3 5 5

Savings per unloading 5 10 10 5 5 10 5 10 10 points inminutes

No. working days/piece 250 250 250 250 250 250 250 250 250

Saved cargo securing 63 271 292 125 229 375 188 396 458 time inhours

Hourly rate for 60 € 60 € 60 € 60 € 60 € 60 € 60 € 60 € 60 €trucks in €

Saving/piece in € 3,750 € 16,250 € 17,500 € 7,500 € 13,750 €22,500 € 11,250 € 23,750 € 27,500 €

VarioSAVE Invest solo 9,000 € 9,000 € 9,000 € 9,000 € 9,000 €9,000 € 9,000 € 9,000 € 9,000 €vehicle 15 tons in €

Amortisation time/piece 2.40 0.55 0.51 1.20 0.65 0.40 0.80 0.380.33 Form-fit cargo securing: fast and effective

Form-fit

Direct lashing

Lashing down

High expenditure of time, less effect

Effort/time

Effec

t

The cargo secur-ing system that makes money!

Cargo securing is time-consuming, requires many consumables andtrained employ-ees. You win back productivity and thus money incash terms with the VarioSAVE form-fit cargo securing system.

F a s t c a r g o s e c u r i n g F a s t c a r g o s e c u r in g

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Parametrisation (pre-processing) and individual specialdesigns

In comparison: VarioSAVE makes securing cargo easier andfaster!

80 m

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Light

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72 mm

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Dimensions (cross-section): VarioSAVE Basic and VarioSAVELight

As a manufacturer we off er a precise CNC pre-processing, for aperfect adaptation to your requirements. On request, we can adaptour VarioSAVE trusses to various fl oor framework profi les.

VarioSAVE Basic 70 x 70 mm post cross-section

Auxiliary framework construc-tion (established system)

Long-beam construction(built-in system)

VarioSAVE Light 40 x 40 mm post cross-section

Highest productivity due to the longitudinal/transverse grid.Complete pre-processing by ELTING, no processing by the vehiclemanu-facturer required.

F a s t c a r g o s e c u r i n g

for

• Building materials

• Steel • Palletised

goods …and much more!

F a s t c a r g o s e c u r i n g

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F a s t c a r g o s e c u r i n g F a s t c a r g o s e c u r in g

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F a s t c a r g o s e c u r i n g F a s t c a r g o s e c u r in g

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VarioSAVE Basic VarioSAVE Basic

70 x 70 mm post cross-section, for vehicles up to 40 tpermissible maximum weight

Advantages

• Narrow, individually plannable insert grid• Exact adaptationto the used outer frameworks • Form-fi t cargo securing on theentire

loading area• Large number of classic attachment options

for lashing• Lashing point according to DIN-EN 12640 of 2,000daN

VarioSAVE: It could not be faster or easier Building materialplatform with VarioSAVE Basic

in cross connection

Horizontal maximum loading of a VarioSAVE Light stanchion (forcetransmission at diff erent heights)

Form-fi t at almost every point

VarioSAVE Basic is designed with a post cross section of 70 x 70mm especially for vehicles in the 7.5 to 40 t class. The trussesare welded or screwed to the longitudinal beams and the fl oorframework of the body and replace the classic transverse beams.

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VarioSAVE Light VarioSAVE Light

Tandem trailer 3.5 t permissible maximum weight

Optimal for light to medium vehicles

VarioSAVE Light makes cargo securing a design feature of thebody. The innovative and reliable trusses are specially designedfor vehicles of the class up to 12 t and are therefore ideal forlight to medium-weight trailers, such as, for example, cartrailers. The posts have a dimension of 40 x 40 mm.

Manufacturer’s service

• Available as welding and screw version• Delivered ex stock instandard versions• Individual designs possible – we off er theproduc-

tion of special or industry solutions• Extensive range ofaccessories to further simplify

securing• Precise interplay of all components

40 x 40 mm post cross-section, for vehiclesup to 12 tpermissible maximum weight

Horizontal maximum load of a VarioSAVE Light stanchion (forcetransmission at diff erent heights)

Advantages

• Narrow, insert grid customised to individual requirements

• Posts require signifi cantly less space than the obliquebracings of a friction-locked lashing

• Problem-free securing even of particularly heavy goods orspecial shapes, thanks to extensive VarioSAVE systemaccessories

• Optimal use of the particularly valuable cargo space

• Lashing point according to DIN-EN 12640 of 1,000 daN

VarioSAVE Light in cross connection

Transporter 3.5 t permissible maximum weight

Tandem trailer

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VarioSAVE Stick, system post

VarioSAVE Board W, fl exible wall elements, screen printingplates

VarioSAVE Magazine

VarioSAVE Board M, fl exible metal wall elements, cascadable

VarioSAVE Extender as lateral extension for extra-wideloadings

VarioSAVE Fixx/Fixx duo bracing bolt

VarioSAVE Wall, artifi cial front wall for load distribution

VarioSAVE Coil system that enables damage-free hanging aluminiumcoil transport on the coil spindle

… and what does thatfurther provide?

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F a s t c a r g o s e c u r i n g

Elting Geräte- und Apparatebau GmbH & Co. KG

Industriestraße 12-14 D-46419 Isselburg, Germany

Phone: +49 (0) 28 74 / 900 79-0 Fax: +49 (0) 28 74 / 90079-79

e-mail:[emailprotected]

ELTING Geräte- und Apparatebau – Know-how and quality made inGermany!

ELTING has been active in metal working for over 80 years and isnow one of the market leaders in this sector.

As one of four core areas of the intelligent vehicleconstructionsolutions, VarioSOLUTIONS, VarioSAVE won the Innovation Award in2010 and has become an important component of numerous trucks.

Large-tube laser parts in dimensions unique in Germany. Up to408 mm diameter (300 mm square) and 15 m length.

fast · perfect · screwed individual · practical · optimised

simple · perfect · safe fast · dynamic · up-to-date

VarioSOLUTIONS from ELTING stands for intelligent andinnova-tive vehicle construction components such as theVarioFRAME®

modular system, which has already been presented in detail.

The overall brand also includes the VarioSAVE cargo securingsystem, the versatile VarioPARTS components and our compre-hensiverange of services called VarioSERVICE.

• Laser • Punching• Bending• Welding• Complete manufacturing

fast · dynamic · up-to-date

XXL tube laserCNC sheet metal processing

www.VarioSOLUTIONS.de

Intelligent vehicle construction solutionsVarioSOLUTIONS

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